Increase productivity [Shortening the cycle, high-precision, high-rigidity, and high-durability]

A new mold clamping mechanism “Flat Clamp”
... ideal for high-cycle/precision molding

The newly designed movable and center-supported stationary platens, which were developed by applying the structural analysis data, reduce the deflection and ensure even distribution of clamping force.
Toggle pins, movable platen slide, and many other small parts of the sliding section are made from high-rigid/high wear-resistant materials to maintain high-precision mold opening/closing operation for a long time.
Major sliding sections are automatically greased.
Structural analysis of stationary platens [Displacement] ... Displaying 1/2 of the die plate Comparison of abrasion loss of the new toggle pin ... Approximately twice as durable as existing toggle pins

Automatic clamping force adjustment: “Linear Pressure Toggle” made possible
 
Automatically adjust clamping force deviation due to temperature change (common in toggle machines) and distribute pressure evenly.
No need to stop the machine for clamping force readjustment.
Be able to set more optimal and minimal clamping force than previous series because of its stable clamping force.
Since the clamping force is reliable and stable, it is easy to do measurements for defectives, such as insufficient gas release, warpage, and weld.
Effect of automatic clamping force adjustment
[Clamping force 500-kN: with automatic correction vs without automatic correction]


  • Just like a direct-pressure molding machine, changing clamping force during continuous molding operation is possible.
  • The clamping force is one of the most important factors in molding.
  • This direct clamping force setting is highly effective for ECO- molding.
Shortened molding cycle
Mold opening/closing operations and ejector operations become faster.
Simultaneous operations, such as mold opening/ejection during metering and injection during mold clamping, can easily shorten the molding cycle.
Molding cycle chart

Comparison of dry cycle


Wide Platen (square wide)
The modern molds are becoming more complex and large. In order to cope with this trend, we have extended the tie bar clearance to that of one-class larger machines. It can mount not only a horizontally one-class larger mold, but also a vertically over-sized one on to the machine.
Further reinforced stationary and movable platens.

Magnetic clamp, T-slot clamp, valve gate, and etc. can be installed
A magnetic and T-slot clamp as well as thick molds, such as hot runner, deep well, and split molds can be mounted.
Magnetic clamp-equipped
Nissei machine sales


“Linear Pressure Toggle” made possible

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